Recommendation (Regular Routine Oil Analysis) Sampling Quantity Sampling Location/Point Sampling Frequency Oil Analysis Report Turaround Service Time Example of Oil Analysis Report Technical Articles and Case Study Related to this application   Too heavy load and torque? Excessive high speed? Improper oil type and viscosity? Etc. LubeCheck™-oil analysis can help you in detection and identifying early abnormal problem of gear oil system (abnormal wear and/or lubricant) as well as indicate any contamination before they result in catastrophic failure, costly downtime, loss production and expensive repair. LubeCheck™-oil analysis program shall help to manage your maintenance activity with greater efficiency and more investment return.

Recommendation (Regular Routine Oil Analysis)

All Tests below are for GearCheck ™ 804 Wear Metal Elements -Condition Fine Wear Metal - 18 elements, ASTM D6595 or ASTM D5185 RFS Coarse Wear Metal - 11 elements, ASTM D6595 Particle Quantifier Index (PQ Index), ASTM D8184 Oil Condition Oil Condition; oxidation, nitration, nitration, ASTM E2412M Viscosity @ 40°c or @ 100°c, ASTM D445 Acid Number, ASTM D974M Contamination Oil Contamination; dirt & dust, etc % Moisture & Water, ASTM D6304 Wrong oil contamination Report with Interpretation and Recommendation

All Tests below are for GearCheck ™ 884 Wear Metal Elements -Condition Fine Wear Metal - 18 elements, ASTM D6595 or ASTM D5185 RFS Coarse Wear Metal - 11 elements, ASTM D6595 Particle Quantifier Index (PQ Index), ASTM D8184 Ferrography Analysis, ASTM D7690M Oil Condition Oil Condition; oxidation, nitration, nitration, ASTM E2412M Viscosity @ 40°c or @ 100°c, ASTM D445 Acid Number, ASTM D974M Contamination Oil Contamination; dirt & dust, etc % Moisture & Water, ASTM D6304 Wrong oil contamination Report with Interpretation and Recommendation

Highlight FocusLab's unique testing in GearCheck™ 804

Highlight FocusLab's unique testing in GearCheck™ 884

All Tests below are for GearCheck 824 Wear Metal Elements -Condition Fine Wear Metal - 18 elements, ASTM D6595 or ASTM D5185 RFS Coarse Wear Metal - 11 elements, ASTM D6595 Particle Quantifier Index (PQ Index), ASTM D8184 Ferrography Analysis, ASTM D7690M Oil Condition Oil Condition; oxidation, nitration, nitration, ASTM E2412M Viscosity @ 40°c or @ 100°c, ASTM D445 Acid Number, ASTM D974 Contamination Oil Contamination; dirt & dust, etc % Moisture & Water, ASTM D6304 Wrong oil contamination Particle Count (Oil Cleanliness) result in both NAS 1638 and ISO 4406 Report with Interpretation and Recommendation

Highlight FocusLab's unique testing in GearCheck™ 824

Test Description

Oil Sample Quantity: 100 ml.

Oil Sampling Location/Point

• Follow OEMs recommended sampling location / point
• In the absence of OEMs guidelines , recommended below for general guidance for sampling point /location

General and Possible location/point in the beginning period ,will be For gearbox which have oil level dipstick /plug . Through oil level plug. At dipstick of into the oil reservoir - using fluid vacuum pump and plastic tube

Drain plug/Line with tube extender At drain line /tube /valve , modification by install pivot or Tubing sampling valve
Before modification	After modification
Tubing sampling valve
Avoid to take sample from drain line.

Dedicated sampling valve installed in case wet sump circulating system , pressure feed line if pump feed

Other gear systems, consult FocusLab technical experts.

Sampling Tools & Devices

Sampling Techniques

Sampling Frequency

• Initially , follow OEMs recommended sample interval for your equipment
• In the absence of OEMs guidelines , recommended below for general guidance in establishing sample interval.

Recommended Sampling Frequency (Sampling Interval)

Reports

LubeCheck™ Oil Analysis Report provide :- Display an easy-to-read and understand. Information for wear condition ,lubricant condition and contamination. Interpretation and recommendation of the result . Option for Bilingual. Color coded display of overall condition for present sample and history condition of previous sample.

Color coded problem highlights. Provide new oil or reference oil for comparing result and as baseline. Publish Alarm Limit range of the equipment and oil. Comprehensive trending graph of most parameters. LubeCheck™ Oil Analysis offers reporting options via internet, email and fax.

Turnaround Time Service

The report is typical available within 7-10 working days of sample receipt at FocusLab's labortory.

Examples of report

Gear Report 1 Gear Report 2 Gear Report 3 Remarks: Oil samples (after completion of testing) will be retained in our laboratory for approx 60 days ,just in case of in-depth testing and/or any future purpose.

Technical articles and case study related to this application

• Reducing Wear Particle Generation